PLBS Series Packaged Liquid Blend System
Provided by DTA offers an innovative and efficient solution for liquid blending applications, specifically designed to streamline on-site installation costs. This system modularizes the entire Liquid Blending process, incorporating elements such as the kettle, mixer(s), material lift, PLC controls, instrumentation, and electrical switchgear into a compact and comprehensive package. These systems are adept at blending solid or granular polymers into a liquid base material, with common applications ranging from motor oil base stock to asphalt extenders, paint, and adhesives.
Benefits:
– Single Source Accountability: DTA ensures end-to-end responsibility, simplifying project management and accountability.
– Cost Efficiency: The pre-packaged modular design reduces costs compared to traditional component-based site-built systems, translating to overall project cost savings.
– Efficient Project Timeline: Minimized field erection time leads to a shorter overall project delivery schedule, facilitating quicker project completion.
– Comprehensive Testing: Complete system controls function testing is performed prior to shipment, guaranteeing reliable performance upon installation.
– 24/7 Customer Service: Continuous support is available through a dedicated customer service team.
Adherence to Industry Standards:
– External Heating Coils: Designed in compliance with ASME Section VIII and National Board Registered standards for safety and quality.
– Piping: Designed according to ANSI B31.3 standards, ensuring reliable fluid transport.
– Pipe Fabrication: Adheres to ASME Section IX procedures to guarantee robust and secure pipe fabrication.
– Structural Steel Assembly: Conforms to AWS D1.1 and AISC standards, ensuring structural integrity and durability.
Standard Features:
– Blending Types:
– Bottom Entry Disintegrator With Inline Mixer.
– Rubber Mill With Blade Agitator.
– External Half Pipe Kettle Heating Coils: Efficient external heating coils for precise temperature control.
– Polymer Material Lift: Facilitates easy and controlled polymer material handling.
– OSHA Compliant Work Station: Ensures safe and compliant operation.
– Finished Product Sampling Station: Provides a dedicated area for sampling finished products.
– Kettle Exhaust Containment/Management: Ensures safe handling of exhaust.
– PLC Controls With HMI: User-friendly PLC controls with a Human Machine Interface (HMI).
– Prefitted Equipment: Components are pre-fitted before shipment for efficient installation.
– Seismic Structural Calculations: Site-specific seismic structural calculations ensure stability.
– Site Interface Engineering: Tailored site interface engineering for seamless integration.
– Multi Polymer Capable: Capable of handling multiple polymer types.
Optional Features:
– Material Handling Polymer Bale Vacuum Lift: Enhances polymer material handling efficiency.
– Pre Heater Package: Includes Shell and Tube Heat Exchanger and Kettle Multizone Temperature Control for enhanced process control.
– Upper & Lower HMI Station: Additional HMI stations for improved accessibility and monitoring.
– Compliance With Site Approved Manufacturers List: Ensures compliance with site-specific requirements.
– NEMA or IEC Rated Enclosures: Provides electrical safety options for Class 1, Div. 1 or Div. 2 Electrical Areas.
Additional Services:
– Nationwide Service Network: Ongoing assistance and maintenance through a widespread service network.
– Coordination Of Assembly: Collaboration with site constructors for seamless assembly.
– Equipment Leasing Program: Offers flexibility through an equipment leasing program.
– Extended Equipment Warranty: Option for an extended equipment warranty for long-term peace of mind.
The DTA PLBS Series Packaged Liquid Blend System represents a comprehensive and efficient solution for liquid blending, offering advanced features, adherence to industry standards, and a range of additional services for comprehensive support.
